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Brother Union Roll Forming Machine
Toghter,Forming Our Metal Profiles
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 Roll Forming Machines Manufacturer
Professional Roll Forming Solutions
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ROLL FORMING MACHINES FOR YOUR UNIQUE PROFILES

With the development of Storage & Logistics Industry, Brother Union developed a complete roll forming solution for warehouse steel shelves & racks.

Metal Building & Construction

In building & construction, there are so many cold formed sections:framing,purlines, flooring,roofing, cladding, door & window frames, stairs, gutters, rain water downpipes

Automotive & Highway Roll Forming

In the automotive industry, cold roll forming has been widely used. Brother Union Machinery has the ability to provide roll forming solutions for automobile and highway guardrails production industries.

Rollforming for Power & Energy

Brother Union Machinery offers custom roll forming machines for cable tray, duct, ladder, and solar energy framing and anode plates for power & energy industrial applications

All Products

Main Types of Roll Forming Machines made by Brother Union Machinery to meet customer's various industrial needs and applications.

Other Roll Forming Machines

Other roll formers and sheet metal processing machines by Brother Union Machinery
Brother Union Roll Forming Machinery Company Video

ABOUT BROTHER UNION ROLL FORMING MACHINERY

Brother Union Machinery is a private personal holding company, which is professional in manufacturing Roll Forming Machines and Coil Processing equipment for metal forming and fabricating industries.

Established in 2008, developing with sheet metal processing technology, Brother Union has gradually built up a progressive engineer team for metal forming machine design and manufacturing.
As an important participant in China roll forming machines production industry, Brother Union Machinery has witnessed and grown together with Chinese roll forming industry.
Based on the experienced engineers, BU Rollforming always committed to design and build High quality, cost effective, and customer satisfied roll forming systems.

TOGETHER, FORMING OUR METAL PROFILES !

Professional Roll Forming Machine Manufacturer

COIL PROCESSING & ROLL FORMING PROCESS

Uncoiler and Coil Cart

​Be pragmatic, Brother Union Machinery has produced the right quality roll forming lines according to customer's practical production requirement for different countries. In the past years, Brother Union Machinery has successively served more than 100 rollforming production companies from over 20 countries, e.g. America, Australia, Brazil, Canada, India, France, South Africa, Russia, Saudi Arabia and other contries.
Leveling Machine 

​Be pragmatic, Brother Union Machinery has produced right quality roll forming lines according to customer's practical production requirement for different countries. 
Roll & Die

​Rollers are the core part of cold forming equipment. Roll design and manufacture are extremely important and it is the soul of cold forming. During designing, engineers need to consider all-sides include roll forming process, material, machining, cost , and etc.
​1. when roll forming designing, the force at every station rollers should be ever even spread to get well wear balance and extend the service life of rollers.

Press & Punching

​Punch presses play an important roll in roll forming and sheet metal processing. they are used in hoses cutting, stamping, blanking and other sheet metal process. Generally, Mechanical punch press and Hydraulic punch press are commonly used according to the actual production demands. A quick change tools system is always equipped to short the dies changeover time.

CONTACT US FOR YOUR ROLL FORMING SOLUTION

Contact us

As a renowned manufacturer of roll forming machines in Xinxiang city. We sell quality roll forming machines for international sheet metal forming applications, and we are especially expert in customize machines to customer specifications.
Our customer use Brother Union roll forming machines produce steel components in the commercial or residential project. We are proud that with Brother Union's technology, customers do business and progress continuously.

In order to provide you with a satisfactory roll forming lines, please send the basic information to us.

1. Do you have drawings of the roll formed profile ? If you have, please provide by sending email to info@burollforming.com

2. Please tell us the Types of Material. e.g. Material Thickness, Yield Strength, Material Width.

3. If your roll formed profile need any punching? please email punching hole drawings to info@burollforming.com


4. Other detailed requirements in roll forming machine manufacturing.

Thanks a lot for your support, we will reply as soon as possible to provide satisfiled roll forming solution.

  • What type of Machinery does Brother Union Machinery sale? | About Us

    Brother Union Machinery mainly sells roll forming machines and coil processing machines, sheet metal forming machines. We also supply related service about roll forming machine.

    Enterprises rely on good products to achieve returns from market. What is the uniqueness skill of Brother Union Machinery. 

    High-strength steels roll forming

    Brother Union Machinery has designed and manufactured roll forming machines for Customers with high quality requirements, especially automotive industry. In the automotive industry. Cars' roll-formed parts use a variety of specifications, and most of the sections are more complex, and the dimensional accuracy is strict. And with the development of automotive lightweighting, car manufacturers reduce the wall thickness and to increase the strength of the materials.We are proud that we have participated in the high-yield strength car bumper production line manufacturing and supplied our roll forming equipment for world-renowned automobile parts enterprises.

     

    Door Frame Roll Forming Machines

    Door Frame Making Machine is one of the main roll forming equipment of Brother Union Machinery. Thanks to engineers' hard-working & customer choices, Brother Union Machinery has served steel door & window manufacturers with a world footprint. We have accumulated a wealth of experience In the door frame and window frame roll forming machine to produce a variety of metal frame profiles. eg commercial steel doors frames, residential metal door frames, fire-rated door frames, and other customized framings.

    Brother Union Machinery also manufacture and supply coil processing machines:

    Coil Handing Equipment

    Slitting Machines

    Pressing & Punching Equipment

    Cut to Length Machines

     

    Brother Union Machinery always focuses on boosting productivity of roll forming equipment to proper level,to balance the equipment purchase cost and production efficiency.



     

  • Does Brother Union Machinery sell custom made roll forming machine? | About Us

    We are professional in roll forming machine design and manufacturing, expecially expert in high quanlity customized roll forming machines.
  • How do I request a roll forming machine price / quote? | Buy Roll Forming Machine

    Contact us by email or phone for a roll forming machine price. In order to send you a relatively accurate quotation, the buyers should send:

    1. profile drawings,
    2. steel(or other metal)coil specifications,
    3. hole-puching drawings
    3. and other detailed requirement to us. 
     
    If you do not have the drawings, please at least send roll formed part pictures and your main requirements.
     
    You can also check Brother Union Machinery website and YOUTUBE Channel to see picture or roll forming machine video find and select the similar roll forming machine you want to buy.

     
  • Why choose Brother Union roll forming machine? | About Us

    In most cases, our roll former prices are higher than most of our Chinese competitors. Why customer still choose our roll forming machines? 
     
    Our pricing has always been a quality assurance that allows our customers to get the real qualified roll forming machine. Brother Union Roll Forming Machine has a high level of attention to detail. We use high-quality materials and offer high-quality workmanship to make sure the machine working reliability & lifetime.


    Customers' choices are the greatest affirmation to the Brother Union Roll Forming Machines.


    Please click the above links to see the roll forming machines working in customers' factories.
  • Does Brother Union Machinery supply machine Installation and Commissioning Service? | About Us

    Yes, Normally, we privide machine installtion and commissioning service. After roll forming machine transported to user's factory. Brother Union engineeers will come to install and debugg the machine. BU engineers have plenty of experience in roll forming equipment debugging & maintainance abroad.
  • About Company Size of Brother Union Roll Forming Machinery | About Us

    Brother Union is not a large factory. We are a small private owned company that focus is on offering quality roll forming machines and coil processing equipment. We emphasize on manufacturing high-qulity roll fomers and service to high-end customer all the world.
  • How much training is needed to operate the roll forming machine? | Buy Roll Forming Machine

    Do not need to worry, Brother Union conduct basic roll forming machine operational training, so for the first time customers are operating the machines under the instruction of Engineers from BU Roll Forming. Buyers can also contact us for roll forming machine maintainess assistance by internet.
  • If my roll forming machine breakdown, what to do? | Roll Forming Machine Maintainance

    Thanks to the internet. Brother United Machinery developed the "Remote Connection System" to help guide customers in the troubleshooting and maintenance of roll forming machines.Brother Union's service engineers have the ability to monitor, diagnose and troubleshoot roll forming lines that work in customer factory.
    To normal part wearout, To normal part wearout, we can supply new machined parts and elements. Customers can also sourcing from local market under the instruction by BU engineers.
  • How to check the roll forming machine quality good or bad? | Buy a Roll Forming Machine

    How to check the roll forming machine quality good or bad? 

    There are lots of things to consider when buying a roll forming machine. Here we only talk about same simply methods to indentify the roll forming machine quality good or bad?
     

    1. Look at the appreance of the roll forming machine.

     
    The first point is definitely to look at the appearance. You should carefully observe some subtleties, because the quality of the roll forming machine is often reflected in these small places.These details can reflect the manufacturer's level of technology and management.
     
     

    2. Touch and feel the vibration of roll forming machines.

     
    Normally a roll former with strong base means higher precision and longer life. Just feel the working vibration when roll forming machine running. It is an easy way to identify low quality equipment.
     

    3. Listen to the working noise.

     
    Normally a good roll former has lower noise when running.
     

    4. Check the roll formed profiles quality.

     
    Check the formed profiles, it is the most direct way to identify the roll former qualified or not. Although some of the equipment will deform after working for a period of time and the size of the product will change, at least it can be determined that the new equipment is still usable.
     

    5. Ask qustions about roll forming machine maintanence.

     
    A good design roll forming machine, from the beginning of the design, manufacturer has considering to minimize the installation and maintenance costs. e.g. center alignment, a good roll forming line is much easier to do the certer aligning in less time.
     

    6. Roller Materials

     
    Roller is a key part of roll forming machine, high quality roll not only means high precision machining, but also appropriate quality steel with professional heat treatment.
     
     
     
    The above are some small tips to check the roll former quality. We hope it is helpful for you to buy a new roll forming machine.
  • General Maintenance Guide for Roll Forming Machines | Roll Froming Machine Maintenance

    Keep the roll forming line in good working condition is Maintenance engineer's first priority, Keep each machine in the metal forming line running efficiently with shortest breakdown time. Maintain the machine running smoothly to reach a high level of productivity, it is save time and money for the company.
    1. The maintenance personals should be adequately prepared and qualified in maintenance operation of the roll forming machine
    2. Maintain the roll forming working area in order and clean. Roll dies should not bump. In order to protect the roller dies, the raw sheet metal should be relative flat without too much bending or foreign matters.
    3. Every day when starting up, first let the roll forming line empty run, after checking, then feeding metal coil and start production.
    4. Regular Lubricant to bearings, chains,guide rails in roll forming machines, oiled the machine at marked lubrication points.
    5. Maintain the hydraulic system of roll forming machine.
  • The advantages and disadvantages of roll forming | Roll Forming Basics

    Generally speaking, roll forming is a high-speed method of bending coiled metal into a custom designed metal shape by passing a metal strip through a series of roll dies. The process produces a metal profile with a uniform cross section along its entire length.
    The metal, which starts out flat, is fed from a coil into a configuration of roll die stations or passed. At each pass the metal is progrressively bend until the final profile emerges.
     

    The advantages of roll forming


    The advantages of roll forming are speed, economy of scale, the ability to eliminate and incorporate secondary operation such as punching and notching in-line, the ability to form both simple and complex shapes, and the ability to produce extra long shapes that can not fit into a brake press.
    1. Holding tighter tolerances
    2. quick change-over for multiple lengths
    3. minimize material handling
    4. save floor space
    5. standard shapes(such as U-channels, angles, hat sections, box channels) are often available with minimal or not tooling cost.
     

    The disadvantages of roll forming

    The process does not lend itself to small quantity production runs.
    1. set-up times can vary between a few hours to a couple of days.
    2. excessive set-up scrap
    Roll Forming VS Brake Forming
    Roll Forming Conventional Sheet Metal Fabrication
    Typically holds tighter tolerances Typically holds looser tolerances
    Inline punching,notching,etc - elimates secondary operation Mutiple operation required - shearing, notching, perforating, etc.
    Complex shapes Simple shapes
    Longer part lengths Most brake parts have limited length
    High-speed production Slower production speed
    Lower labor costs Higher labor costs
    Potentially higher tooling costs Potentially lower tooling costs
    Longer set-up time Shorter set-up time
    Potentially more scrap Potentially less scrap

QUICK LINK

ROLL FORMING MACHINES

ROLL FORMING & COIL PROCESS

CONTACT US

Address : Xinxiang Economic and Technological Development Zone, Xinxiang City, Henan Province, China.
Contact: Mr. Zhang (Sales Manager)

Mob / Wechat: +86 152 3739 6928

Email:info@burollforming.com

Copyright © 2019 Henan Brother Union Rollforming Technology Co.,Ltd.