Hollow Metal Door Frame Roll Forming Machine

Since the year 2010, Brother Union Machinery has been serving the pressed steel door frame manufacturers in Europe，African countries, India and other countries.

Cooperating closely with the machine users, we have designed a series of door frame production lines according to the users’equirements.

The high-quality door frame machines have a long service time, 10 years passed, these machines we made are still making popular quality steel door frames for the building materials market. We are proud that the excellent quality machine we have been offering.

Thanks for the customers trust and continuous new orders. Brother Union Machinery keeps going on to design and manufacture quality door frame making machines.

Video of Door Frame Machine

Door Frame Profile

Hollow Steel Door Frame Profile 20201205 600x300

Advantages of Brother Union Door Frame Machine

Sturdy machine Base and Framing, longer service life.
Quality Roller Dies
Automatic control system
Multiple profiles with different throat sizes by one production line
Easy Installation, Easy Operation, and Easy Maintainance
High Production Efficiency
Short downtime for another size door frame
Finished door frames with Accurate Profile Section
Door frame surface is good，no scratches
Cost-effective
Custom-made roll forming machines are available.

Door Frame Machine Layout and Stations

Layout of Door Frame Production Line

Workflow of roll forming line

Uncoiler - Coil Leveling Machine - Feeding & Hole Punching & Pre-cutting - Roll Forming - Conveyor

UNIT	Size(L W G) (m)	Weight(Kg)
Uncoiler	1.7 × 2.4 × 1.8 (coil loaded)
Coil Leveling Machine	1.8 × 0.9 × 1.5
Feeding & Hole Punching & Pre-Cutting	4.0 × 1.2 × 1.7
Roll Forming	7.0 ×1.3 × 1.9
Conveyor Frame	6.0 ×1.0 × 0.9	300

Press & Punch in the Door Frame Production Line

The press and punch play an important role in a hollow metal frame production line.

Normally a hollow metal door frame consists of 3 parts, the header the hinge jamb, and the strike jamb.

In this door frame production process, the three parts are not cut-off thoroughly, hinge holes, strike holes and the joints are punched in sequence.

After roll forming, 3 parts of the steel door frame are still connected, users just need to bend them at the joint and assemble them into a door frame.

General Data of Roll Former

The following data is the door frame machine's general data. Because of some-customized modifications according to customer's requirements in real production, the actual data should be subject to the business contract.

Product Name: Steel Hollow Door Frame Roll Forming Line

Layout Size (total)	27.6 × 2.3 × 1.9 Meter (L W G)
Weight(total)	12,600 Kgs

Control System	PLC
System Language	English， Chinese （other language available）
Installed Power	30 KW
Production Capacity	8-10m/min

Steel Coil
Coil Material	Galvanized Steel
Coil Width	By door frame profiles
Coil Thickness	1.0mm
Coil Yield Strength	<=350Mpa

Uncoiler
Weight Capacity	3 000kg
Uncoiler ID	508mm
Uncoiler OD	<=1200mm


Press & Punch
Driving Power	Hydraulic
Punch Die	DC53 alloy tool steel


Cutting System
Pre-Cut	Cut by Hydraulic Power， Pre-Cut
Cutting Die	D2 (High carbon-chromium tool steel), Heat-treated to HRC 58-62
Roll Forming System
Forming Speed	10 meters/min ( Higher Speed is available)
Roller Stations	20 Stations
Roller Die Material	Cr12 (Chinese alley tool steel), Heat-treated to HRC 58-62

Conveyor Frame
Product Conveyor	non-motorized （Automatic Stacking System is optional)
Length	approximate 6 meter

Hydraulic System
Pump	HENGYUAN Hydraulic(China Brand）
Solenoid Valve	ATOS(Italy Brand）

Eletrical System
PLC	MITSUBISHI
Inverter	DELTA
Low voltage	SCHNEIDER
Touch Screen	WEINVIEW

General Description of Hollow Metal Frame Roll Forming

Hollow metal door frames are widely used in residential, commercial, and industrial buildings. Especially the places where door operating conditions are relatively bad.

Modern hollow steel door frame manufacturer has been producing a variety of stunning patterns. Some wood-like decorative galvanized steel door has both beautiful appearances of natural wood and strength of steel.

Fire-rated doors and frames play a very important role in the fire resistance of a building. Steel hollow door is the wise choice for fire-proof.

A Stainless steel door frame is not only modern and shining but also stronger, longevity, and excellent fireproof.

Developing with the modern metal door manufacturing, Brother Uion Machinery has been providing steel hollow door frame roll forming solutions for a variety of metal door manufacturers.

The following door profiles have been producing by machines made by Brother Union Machinery.

Glavanized Door Frame Roll Forming

Brother Union Machinery has manufactured lots of door frame making machines.

Especially for the South African market, dozens of metal door frame production lines are made as to the customer's requirements. These door frames are made of mild steel or galvanized steel, and after a protective paint coating, these door frames have a popular appearance and longer service time.

For large quantity standard framing production, Compared to a press brake, a roll forming line by Brother Union Machinery is a better choice.

Steel Framing with Decorative Coating Roll Forming

Modern hollow steel frame manufacturers produce door frames, window frames with flexible decorative coatings in numerous colors and textures. These framings are more expensive, but they are better suited for residential doors. Brother Union Machinery has produced a series of door frame roll forming lines to fit the European customer's higher requirements.

Through the roll forming process, these PVC steel sheets go into wood-like door frames, which not only have the strength of steel but also have the beautiful wood-grain textures.

Security Door Roll Forming

Compared to a bending machine, a roll former has its advantage to produce a large quantity of stadarad security door frames. These security door frames always have a higher thickness and visible line of corner connection.

Brother Union Machinery has been producing metal door frame production machines.

We are always here to serve a metal door manufacturer, and we hope to receive your new roll-forming designing request with inventive door frame profiles.

After all, our engineers and technicians are experts that experienced in metal door frame roll forming machines.

A Double-Rebate Door Frame Specification

Related Metal Sheeting Profile Drawings

Single Rebate Door Frame with Seal Groove

Single Rebate Frame without Seal Groove

Double Rebate Door Frame

Double Rebate Door Frame with Seal Groove

Double Rebate Door Frame

Hollow Metal Frame | Door Frame Profile

Safety Door Frame Profile Section

Custom Hollow Metal Frame Profile

The advantage of steel door / window frame profile

The modulus of elasticity of steel profiles is 3 times that of aluminum alloys, and the strength of steel buildings far exceeds that of aluminum alloy profiles.
Steel profile has more span than aluminum alloy
Steel, glass, and concrete have almost the same thermal expansion coefficient, so there is no need to leave expansion joints when installing steel frame doors and windows
Steel frame door much better at fireproof, anti-theft, explosion-proof, and bulletproof.
The fireproof performance of steel frame doors and windows is far better than aluminum alloy. The melting point of steel is 1500°, and the melting point of aluminum alloy is 600°.
Steel will not melt when exposed to fire, will not release corrosive gases, and the frame will remain stable
Steel profile system can meet different grade fire proof requirements
The steel profile is strong and stable, high load, and durable, it is the ideal choice for security application.
Steel profiles are suitable for high-frequency operation, such as commercial fire-rated doors.

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