Steel Deck Roll Forming Machine
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Steel Deck Roll Forming Machine

Brother Union Machinery designs and manufactures metal decking roll forming machines for metal decking manufacturers. Our engineers can desing different profiles to suit modern composite steel deck concrete floor system in construction projects and applications. A composite steel decking system normally consists of steel deck, concrete floor slabs, steel beam, wire fabric, and other accessories.
Contact us for your high-performance steel decking roll forming machines for flooring and roofing.

  • Brother Union

Roll Forming Machines for Metal Decking

1. General Description of Detal Deck Roll Forming Machine

This Roll Former produce  galvanised steel floor decks use in the construction of composite floor slabs. 

The machine is controlled by PLC, automatic working. It can automatically record the production quantity, automatically measure the length. It has Alarm Display and Emergency Stop function. All the machine working actions can be controlled by control panel. 


2. Floor Deck Profile Drawing

Floor Deck Profile Drawing by Brother Union Machinery

Floor Decking Profiles


3. Raw Material of Floor Deck

Material Thickness Width I.D. Max. O.D. Yield strength Max. coil weight
Galvanized Steel Coil 0.8-1.2 mm 1250mm Ф508 mm Ф1200 mm ≤300 Mpa 5 T


4. Main Parameters of Floor Deck Roll Forming Line

Work Temperature

 -10℃~35℃

Voltage

380V±10%,50 HZ,3P (or customized)

Air Pressure

 0.6~1.2 Mpa

Total Power

≈20KW

Production Capacity

about 0-25 m/min(Not include shearing time)

Dimension (L*W*H) L≈ 30 m, W≈ 3m, H≈ 1.8m
Shipping Container 3 (pre-estimated)


5. Workflow of Floor Deck Roll Forming

Layout of Floor Deck Roll Forming Machine


Uncoiling → Roll Forming →Cuting →Floor Deck Stacking


6. Devices in Floor Deck Roll Forming Line

No.  Component Quantity Remark
1

Uncoiler &Coil Car 

1 Set
2 Roll Former 1 Set
3 Roller Dies 1 Set
4 Cut-off Device 1 Set
5 Automatic Stacker 1 Set Optional
6 Hydraulic System 1 Set
7 Electrical System 1 Set


6.1 Uncoiler & Coil Car

Uncoiler & Coil Car


Automatic Uncoiler

Structure: 

Cantilever structure,Hydraulic expanding,

with press arm and brake device, 

automatic rotation. welded structures. 


Max Loading Capacity: 5T 

Motor power: about 4KW 


Coil car

Structure: 

Use hydraulic cylinder to drive the car up and down. 

The movement of the car is driven by motor.


Max Loading Capacity: 8T  

Motor power: about 2.2 KW  

6.2 Roll Former

Floor Deck Roll Former by Brother Union Machinery


Structure & Function: 

independent column wall 

Sprocket chain drive

Shaft material is 40Cr with quenching treatment, HRC45.


6.3 Roller Die of Roll Former


Production Process of Roll Dies.

production process of roller dies


6.4 Cut-off in Roll Forming Line

Stacking Machine for Roll Forming Line


Cut-off Die is made by Cr12MoV forged

Application: To cut off the product in length.

Structure:  The shearing machine adopts the motor(Or hydraulic) to drive the 

cutting knife motion and complete the shearing function. 




QUICK LINK

ROLL FORMING MACHINES

ROLL FORMING & COIL PROCESS

CONTACT US

Address : Xinxiang Economic and Technological Development Zone, Xinxiang City, Henan Province, China.
Contact: Mr. Zhang (Sales Manager)

Mob / Wechat: +86 152 3739 6928

Email:info@burollforming.com

Copyright © 2019 Henan Brother Union Rollforming Technology Co.,Ltd.