Roll Forming Solutions for Uprights of Storage Shelving & Racking

Shelves and racks are an important tool for warehouse modernization and efficiency improvement. With rapid economic development, the market demand for automated shelf systems is increasing.

Storage shelve usually have major accessories as uprights(columns or posts), beams, and decks (panels), and bracings(horizontal bracings and diaganal bracings)

Since the year 2008, Brother Union Machinery has been serving the warehouse racking manufacturers. We have supplied a series of roll forming solutions for industrial racking production, including heavy-duty industrial racking, medium load racking, light duty shelving system. These uprights or beams production lines have been producing quality shelf accessories, which boosted the customers' business.

Thanks for the customers' trust and continuous new orders. Brother Union Machinery keeps going to dedicate designing quality roll formers for Warehouse Racking System.

Video of Pallet Racking Uprights Production Machine

Storage Upright Profile Drawing

20201229 Storage Racking Upright Machine

Advantages of Brother Union Storage Racking Production Machine

Sturdy machine Base and Framing, longer service life.
Quality Roller Dies
Automatic control system
Finished Racking Upright with Accurate Profile Section, accurate cutting length.
Precise hole punching and accurate hole position
Easy Installation, Easy Operation, and Easy Maintainance
High Production Efficiency
Cassette type roll forming available for mutiple profiles of Storage Racking in one production line.
Cost-effective
Custom-made roll forming machines are available.

Layout and Workflow of Warehouse Racking Uprights Machine

Layout of Racking Uprights Production Line

20201226 Warehouse Racking Uprights Roll Forming Machine Layout

Workflow of roll forming line

Coil Car - Uncoiler - Coil Peeler - Coil Leveling Machine - Feeding - Hole Punching - Pit - Roll Forming & Straightener - Flying Cut - Auto Stacking

Main Components Size

UNIT	Size(L W G) (m)	Weight(Kg)
Uncoiler	2.5.3 × 1.5 × 2.0 (press arm up)	3500
Coil Car	1.0 × 0.8 × 1.0	2500
Coil Pealer	4.6 × 1.1 × 2.1	1200
Leveling Machine	1.0 × 1.2 × 1.2	1200
Feeding Device	0.5 × 1.2 × 1.0	1100
Hole Punching	1.8 × 2.5 × 3.5	23000
Roll Forming	16.0 ×1.8 × 1.6	22000
Shearing Device	2.5 ×1.2 × 2.0	1100
*Auto Stacking*	7.0 ×3.0 × 1.5	3200

General Data of Roll Former

The following data is the racking uprights machine's general data. Because of some-customized modifications according to customer's requirements in real production, the actual data should be subject to the business contract.

Product Name: Steel Hollow Door Frame Roll Forming Line

Layout Size (total)	30.0 × 3.0 × 3.2 Meter (L W G)
Weight(total)	55,000 Kgs

Control System	PLC High Speed
System Language	English， Chinese （other language available）
Installed Power	85 KW

Steel Coil & Uncoiler with Coil Car
Coil Material	SPCC/S350/Q345
Coil Width	120~450mm
Coil Thickness	1.5-2.5mm
Coil Tention Strength	550Mpa
Coil Yield Strength	350Mpa

Feeding, Press & Punch
Feeding Speed	20-40m/min
Feeding Accuracy	±0.2mm
Driving Power	1600KN, Mechanical Press
Punch Speed	40 times/min
Punch Die	DC53 alloy tool steel
Punch die Work-life	5 million times

Roll Forming System
Forming Speed	15-25 meters/min
Roller Stations	20-26 Stations
Roller Die Material	Cr12MoV (Cold Work Die Steel)
Shaft Diameter	80mm
Shaft Material	40 Cr steel (ASTM: 5140)
Driving Power	45 Kw Motor
Straightener (Turks Head)	double-head

Cutting System
Cutting Mode	Fyling Cut (Drive by Servo Motor), waste free
Cutting Die Material	DH53 alloy tool steel

Conveyor & Stacking
Stacking	Automatic Stacking
Length Capacity	6 meter

General Description of Storage Racking Profiles

In a warehouse racking or an industrial system, the most important parts are uprights, beams, decking plates (decking wire) diagonal bracings, and horizontal bracings.

Generally, the storage racking uprights are cold-roll-formed hollow profiles with holes, and the actual load capacity is improved through the multi-fold section. They are one of the most complex components in the racking system. The uprights' quality, such as strength, hole accuracy, directly affect the overall applications and stability of the steel rackings.

Warehouse Rackings

Because of the tremendous advantages, such as multiply the storage capacity of the warehouse, increase the logistics chain efficiency. The modern logistic racking market boosted a lot. Brother Union Machinery has been providing roll forming solutions for a variety of warehouse racking manufacturers. Especially in roll forming of the profiles of uprights, beams, and bracings.

Racking Upright made by Brother Union Roll Forming Machine

Uprights

Brother Union Machinery has manufactured roll forming machines to produce racking uprights.

Especially for the moden logistic racking sytem, racking uprights and beams production lines are made as to the customer's requirements. For large quantity racking profiles production, Compared to a press brake, a roll forming line by Brother Union Machinery is a better choice.

Beams

Brother Union Machinery has manufactured roll forming machines to produce racking uprights.

Especially for the moden logistic racking sytem, racking uprights and beams production lines are made as to the customer's requirements. For large quantity racking profiles production, Compared to a press brake, a roll forming line by Brother Union Machinery is a better choice.

Uprights

Brother Union Machinery has manufactured roll forming machines to produce racking uprights.

Especially for the moden logistic racking sytem, racking uprights and beams production lines are made as to the customer's requirements. For large quantity racking profiles production, Compared to a press brake, a roll forming line by Brother Union Machinery is a better choice.

Brother Union Machinery is always here to serve the racking or shelving manufacturer, and we hope to receive your new roll-forming designing request with inventive racking profiles.

After all, our engineers and technicians are very skilled in custom roll forming machines.

A Warehouse Racking Upright Profile

Related Metal Sheeting Profile Drawings

Warehouse Pallet Racking Upright Profile 01

Warehouse Pallet Racking Upright Profile 02

Warehouse Pallet Racking Upright Profile 03

Warehouse Pallet Racking Upright Profile 04

Warehouse Pallet Racking Upright Profile 05

Warehouse Pallet Racking Upright Profile 06

Warehouse Shelving Upright Profile 01

Warehouse Shelving Upright Profile 02

Warehouse Shelving Upright Profile 03

Warehouse Shelving Upright Profile 04

Storage-Shelving-Uprights-Profile05

Warehouse Shelving Upright Profile 04

Heavy-Duty-Storage-Shelving-Uprights-Profile

Heavy Duty Pallet Upright Profile

Product Category

Roll Forming Solutions for Uprights of Storage Shelving & Racking