Shelving & Racking Upright Roll Forming Machine
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Shelving & Racking Upright Roll Forming Machine

Storage Shelving & Racking Roll Forming Machine is designed to produce warehouse racking which are assembled from roll formed uprights,cross beams and shelf deckings.
With the development of Storage & Logistics Industry, Brother Union developed a complete roll forming solution for Shelves & Racks. Our Engineers provide machine installation & training, remote maintenance service to our racks and shelves customers.
For your unique metal profiles in varity material(variety of Guage,Yield Strength), every machine can be custom designed and manufactured.
Contact us for your Shelving & Racking Production Line.

Roll Forming Solutions for Uprights of Storage Shelving & Racking


Shelves and racks are an important tool for warehouse modernization and efficiency improvement. With rapid economic development, the market demand for automated shelf systems is increasing.


Storage shelve usually have major accessories as uprights(columns or posts)beams, and decks (panels), and bracings(horizontal bracings and diaganal bracings)


Since the year 2008, Brother Union Machinery has been serving the warehouse racking manufacturers. We have supplied a series of roll forming solutions for industrial racking production, including heavy-duty industrial racking, medium load racking, light duty shelving system. These uprights or beams production lines have been producing quality shelf accessories, which boosted the customers' business.

Thanks for the customers' trust and continuous new orders. Brother Union Machinery keeps going to dedicate designing quality roll formers for Warehouse Racking System.


Video of Pallet Racking Uprights Production Machine



Storage Upright Profile Drawing

20201229 Storage Racking Upright Machine



Advantages of Brother Union Storage Racking Production Machine


  • Sturdy machine Base and Framing, longer service life.

  • Quality Roller Dies

  • Automatic control system

  • Finished Racking Upright with Accurate Profile Section, accurate cutting length.

  • Precise hole punching and accurate hole position 

  • Easy Installation, Easy Operation, and Easy Maintainance

  • High Production Efficiency

  • Cassette type roll forming available for mutiple profiles of Storage Racking in one production line.

  • Cost-effective

  • Custom-made roll forming machines are available.


Layout and Workflow of Warehouse Racking Uprights Machine


Layout of Racking Uprights Production Line

20201226 Warehouse Racking Uprights Roll Forming Machine Layout


Workflow of roll forming line


Coil Car - Uncoiler - Coil Peeler - Coil Leveling Machine - Feeding - Hole Punching - Pit - Roll Forming & Straightener - Flying Cut - Auto Stacking



Main Components Size

UNIT

Size(L W G) (m) Weight(Kg)
Uncoiler 2.5.3 × 1.5 × 2.0 (press arm up)
3500
Coil Car 1.0 × 0.8 × 1.0 2500
Coil Pealer 4.6 × 1.1 × 2.1  1200
Leveling Machine 1.0 × 1.2 × 1.2  1200
Feeding Device 0.5 × 1.2 × 1.0  1100
Hole Punching 1.8 × 2.5 × 3.5 23000
Roll Forming 16.0 ×1.8 × 1.6 22000
Shearing Device
2.5 ×1.2 × 2.0 1100
Auto Stacking 7.0 ×3.0 × 1.5 3200



General Data of Roll Former


The following data is the racking uprights machine's general data. Because of some-customized modifications according to customer's requirements in real production, the actual data should be subject to the business contract.


Product Name: Steel Hollow Door Frame Roll Forming Line

Layout Size (total)30.0 × 3.0 × 3.2 Meter (L W G) 
Weight(total)55,000 Kgs


Control System
PLC High Speed 
System LanguageEnglish, Chinese (other language available)
Installed Power85 KW


Steel Coil & Uncoiler with Coil Car
Coil MaterialSPCC/S350/Q345
Coil Width

120~450mm

Coil Thickness1.5-2.5mm
Coil Tention Strength550Mpa
Coil Yield Strength350Mpa


Feeding, Press & Punch
Feeding Speed20-40m/min
Feeding Accuracy

±0.2mm

Driving Power1600KN, Mechanical Press
Punch Speed40 times/min
Punch DieDC53 alloy tool steel
Punch die Work-life5 million times


Roll Forming System
Forming Speed15-25 meters/min
Roller Stations20-26 Stations 
Roller Die MaterialCr12MoV (Cold Work Die Steel)
Shaft Diameter80mm
Shaft Material

40 Cr steel (ASTM: 5140)

Driving Power45 Kw Motor
Straightener (Turks Head)double-head


Cutting System
Cutting ModeFyling Cut (Drive by Servo Motor), waste free
Cutting Die MaterialDH53 alloy tool steel


Conveyor & Stacking
Stacking
Automatic Stacking
Length Capacity6 meter



General Description of Storage Racking Profiles


In a warehouse racking or an industrial system, the most important parts are uprights, beams, decking plates (decking wire) diagonal bracings, and horizontal bracings. 

Generally, the storage racking uprights are cold-roll-formed hollow profiles with holes, and the actual load capacity is improved through the multi-fold section. They are one of the most complex components in the racking system. The uprights' quality, such as strength, hole accuracy, directly affect the overall applications and stability of the steel rackings.

Warehouse Rackings

Because of the tremendous advantages, such as multiply the storage capacity of the warehouse, increase the logistics chain efficiency.  The modern logistic racking market boosted a lot. Brother Union Machinery has been providing roll forming solutions for a variety of warehouse racking manufacturers. Especially in roll forming of the profiles of uprights, beams, and bracings.


Racking Upright made by Brother Union Roll Forming Machine

Uprights

Brother Union Machinery has manufactured roll forming machines to produce racking uprights.

Especially for the moden logistic racking sytem,  racking uprights and beams production lines are made as to the customer's requirements.  For large quantity racking profiles production, Compared to a press brake, a roll forming line by Brother Union Machinery is a better choice.



Beam of Storage Racking System

Beams

Brother Union Machinery has manufactured roll forming machines to produce racking uprights.

Especially for the moden logistic racking sytem,  racking uprights and beams production lines are made as to the customer's requirements.  For large quantity racking profiles production, Compared to a press brake, a roll forming line by Brother Union Machinery is a better choice.



Racking Uprights Pictures

Uprights

Brother Union Machinery has manufactured roll forming machines to produce racking uprights.

Especially for the moden logistic racking sytem,  racking uprights and beams production lines are made as to the customer's requirements.  For large quantity racking profiles production, Compared to a press brake, a roll forming line by Brother Union Machinery is a better choice.




Brother Union Machinery is always here to serve the racking or shelving manufacturer, and we hope to receive your new roll-forming designing request with inventive racking profiles.  

After all, our engineers and technicians are very skilled in custom roll forming machines.


A Warehouse Racking Upright Profile 


20201228 warehouse racking upright machine by brother union machinery



Related Metal Sheeting Profile Drawings


Warehouse-Racking-Upright-Profile 01

 Warehouse Pallet Racking Upright Profile 01


Warehouse-Racking-Upright-Profiles02

 Warehouse Pallet Racking Upright Profile 02


Warehouse-Racking-Upright-Profiles03

 Warehouse Pallet Racking Upright Profile 03

Warehouse-Racking-Upright-Profiles04

  Warehouse Pallet Racking Upright Profile 04


Warehouse-Racking-Upright-Profiles05

 Warehouse Pallet Racking Upright Profile 05


Warehouse-Racking-Upright-Profiles06

 Warehouse Pallet Racking Upright Profile 06


Storage-Shelving-Uprights-Profile01

Warehouse Shelving Upright Profile 01


Storage-Shelving-Uprights-Profile02

Warehouse Shelving Upright Profile 02


Storage-Shelving-Uprights-Profile03

Warehouse Shelving Upright Profile 03

Storage-Shelving-Uprights-Profile04

Warehouse Shelving Upright Profile 04


Storage-Shelving-Uprights-Profile05

                         Warehouse Shelving Upright Profile 04


Heavy-Duty-Storage-Shelving-Uprights-Profile

                                    Heavy Duty Pallet Upright Profile



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Address : Xinxiang Economic and Technological Development Zone, Xinxiang City, Henan Province, China.
Contact: Mr. Zhang (Sales Manager)

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