Steel Deck Roll Forming Machine
Floor Deck Roll Former Description
Roll Forming Machines for Metal Decking
1. General Description of Detal Deck Roll Forming Machine
This Roll Former produce galvanised steel floor decks use in the construction of composite floor slabs.
The machine is controlled by PLC, automatic working. It can automatically record the production quantity, automatically measure the length. It has Alarm Display and Emergency Stop function. All the machine working actions can be controlled by control panel.
2. Floor Deck Profile Drawing
3. Raw Material of Floor Deck
| Material | Thickness | Width | I.D. | Max. O.D. | Yield strength | Max. coil weight |
| Galvanized Steel Coil | 0.8-1.2 mm | 1250mm | Ф508 mm | Ф1200 mm | ≤300 Mpa | 5 T |
4. Main Parameters of Floor Deck Roll Forming Line
| Work Temperature | -10℃~35℃ |
| Voltage | 380V±10%，50 HZ，3P (or customized) |
| Air Pressure | 0.6~1.2 Mpa |
| Total Power | ≈20KW |
| Production Capacity | about 0-25 m/min(Not include shearing time) |
| Dimension (L*W*H) | L≈ 30 m, W≈ 3m, H≈ 1.8m |
| Shipping Container | 3 (pre-estimated) |
5. Workflow of Floor Deck Roll Forming
Uncoiling → Roll Forming →Cuting →Floor Deck Stacking
6. Devices in Floor Deck Roll Forming Line
| No. | Component | Quantity | Remark |
| 1 | Uncoiler &Coil Car | 1 Set | |
| 2 | Roll Former | 1 Set | |
| 3 | Roller Dies | 1 Set | |
| 4 | Cut-off Device | 1 Set | |
| 5 | Automatic Stacker | 1 Set | Optional |
| 6 | Hydraulic System | 1 Set | |
| 7 | Electrical System | 1 Set |
6.1 Uncoiler & Coil Car
Automatic Uncoiler
Structure:
Cantilever structure,Hydraulic expanding,
with press arm and brake device,
automatic rotation. welded structures.
Max Loading Capacity: 5T
Motor power: about 4KW
Coil car
Structure:
Use hydraulic cylinder to drive the car up and down.
The movement of the car is driven by motor.
Max Loading Capacity: 8T
Motor power: about 2.2 KW
6.2 Roll Former
Structure & Function:
independent column wall
Sprocket chain drive
Shaft material is 40Cr with quenching treatment, HRC45.
6.3 Roller Die of Roll Former
Production Process of Roll Dies.
6.4 Cut-off in Roll Forming Line
Cut-off Die is made by Cr12MoV forged
Application: To cut off the product in length.
Structure: The shearing machine adopts the motor(Or hydraulic) to drive the
cutting knife motion and complete the shearing function.